Morbid
Well-known member
So today was a pretty constructive day. I did a boat load of sanding and got most of the excess wood filler off. This allowed me to inspect the defects/flaws in the piezo cavity.
Immediately you can see some little dimples from air pockets in the filler, and some rough or uneven edges around the piezo cavity. But compared to what it WAS, I think it came out GREAT!
But I'm a glutton for punishment, and OCD as can be, so I added some more filler to fix these issues. I also added filler to the screw hole area to fix that.
I did a bunch of sanding to the front.
Obviously still some more to go on the selector switch area, but I waited and I'll show you why.
The top image is a closeup of the piezo switch hole. Nice and smooth, and recently rerounded (the wood filler overlapped a bit).
The bottom one is the outline I made for redrilling the selector switch...THAT'S why I waited on the sanding. That also gives you a pretty good idea of how off center the hole I filled was!
Unfortunately, I didn't have a drill bit that was the perfect size...it was either a little too small or a little too big. I went with the smaller one, as you can always make a hole bigger, but I wasn't interested in filling another one.
So I had to sand the hole a bit, so it's not perfectly round, but with the switch in, you'll never know.
I added some more wood filler to a few spots I missed. Little ones, but they were necessary to fill. Tomorrow I should be done with the filler for good and I should be able to do the final sanding fiasco.
should...

Immediately you can see some little dimples from air pockets in the filler, and some rough or uneven edges around the piezo cavity. But compared to what it WAS, I think it came out GREAT!
But I'm a glutton for punishment, and OCD as can be, so I added some more filler to fix these issues. I also added filler to the screw hole area to fix that.

I did a bunch of sanding to the front.

Obviously still some more to go on the selector switch area, but I waited and I'll show you why.

The top image is a closeup of the piezo switch hole. Nice and smooth, and recently rerounded (the wood filler overlapped a bit).
The bottom one is the outline I made for redrilling the selector switch...THAT'S why I waited on the sanding. That also gives you a pretty good idea of how off center the hole I filled was!
Unfortunately, I didn't have a drill bit that was the perfect size...it was either a little too small or a little too big. I went with the smaller one, as you can always make a hole bigger, but I wasn't interested in filling another one.

So I had to sand the hole a bit, so it's not perfectly round, but with the switch in, you'll never know.
I added some more wood filler to a few spots I missed. Little ones, but they were necessary to fill. Tomorrow I should be done with the filler for good and I should be able to do the final sanding fiasco.
should...